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Foam & Custom Inserts

Foam & Custom Inserts

Engineered inserts that secure products, organize kits and improve presentation inside the outer package.

Best suited toProtection, organization and presentation
Built aroundThe exact product or item set
CustomisationCavities, layers, layout and outer pack
Quote starts withProduct sizes, count, fragility and quantity
Foam & Custom Inserts packaging inspiration
Why this format

Give every product a place — and a reason to stay there.

Custom inserts are developed around the contents. They can protect fragile items, organize multi-item kits and improve presentation inside rigid, corrugated or folding-carton structures.

Fragile productsMulti-item kitsSamples & sales kitsMedical / device presentation
Start with this format →

Build it around the product.

The format is only the starting point. Structure, material, graphics and production should be shaped around what the package actually needs to do.

Product fit

Product fit

Start with item dimensions and how tightly each component should be held.

Layout & hierarchy

Layout & hierarchy

Arrange multiple items so the opening experience feels clear and intentional.

Protection

Protection

Use the insert as part of the structural protection strategy, not just decoration.

Outer-pack integration

Outer-pack integration

Develop the insert alongside the box so both structures work as one system.

What can be customized

Define the variables before the quote.

Yebo can use the brief to narrow the most practical combination. Not every option belongs on every project, so final specifications are confirmed during discovery and quoting.

Custom cavity layout

The cavities should follow the product shape while allowing suitable clearance and access. Provide the complete contents, not only the outside dimensions.

Single or multi-item inserts

One insert may hold a hero product or organize a full kit. Plan item spacing, orientation and the order in which the contents should be revealed.

Foam or paper-based approaches

Discuss product fragility, surface protection, presentation and material goals. The final material and construction depend on the required performance.

Layered presentation

Layers can separate components or control the reveal. Review lifting points, access and the protection needed between levels.

Integration with rigid/corrugated cartons

The insert and outer box must fit as a system. Confirm tolerances, the closure and any movement during transport using the complete pack.

Kitting and assembly support

Agree whether inserts are supplied separately or incorporated into the finished kit. Share the component list and packing sequence when defining the service scope.

Custom Foam & Custom Inserts options

Where this format can fit.

These are common use cases, not limits. If your industry is not listed, Yebo can still start from the product and packaging need.

Medical Device & Life Sciences
Market

Medical Device & Life Sciences

Protection and organization are often central to the brief.

Explore this market →

What Yebo needs to quote it.

You do not need every answer on day one. These five inputs simply make the first recommendation faster and more useful.

1
Product

What is being packaged?

2
Dimensions

Exact or approximate size / weight.

3
Quantity

Expected run or annual volume.

4
Artwork

Ready, in progress or not started.

5
Timing

Target launch or in-hands date.

Common questions

Before you request the quote.

Do inserts have to be foam?

No. The right insert depends on the product, presentation, protection needs and outer package. Yebo can evaluate foam and other structural approaches.

Can inserts be designed for multiple items?

Yes. Multi-item organization is one of the strongest use cases for custom inserts.

Can Yebo assemble the kits too?

Yebo’s public capabilities include kitting, pack-out, assembly, collating and fulfillment support.

What should I send for an insert quote?

Dimensions or physical samples of every item, the desired arrangement, outer-box information if known, quantity and target timing are the most useful inputs.

Have a product in mind?

Start a tailored brief →